Monolithics
Monolithics
With decades of longstanding dedication to the manufacturing and servicing of modern, high-quality monolithic refractories, AFRZEN is widely acclaimed as a global market leader, offering enduring solutions and precise lining equipment to various industries such as the cement industry, iron and steel industry, oil refineries, the metallurgical sector, and more.
AFRZEN provides cost-effective installation and maintenance services that guarantee optimal performance and high productivity. Our innovative response to ever-changing market dynamics is driven by the application of modern technological tools in problem-solving, design, and services.
We meet and exceed the expectations of our customers by thoroughly understanding their specific processes, specifications, and needs. We are with them every step of the way—from design to supply, installation, supervision, and additional services—to ensure a smooth and successful project journey.
Applications
AFRZEN‘s monolithic refractories are engineered for high-performance applications across a wide range of industries, including but not limited to:
- Iron Making
- Steel
- Lime
- Copper
- Glass
- Power Generation
- Aluminium Lining
- Petrochemical
- General Furnace Applications
- Kiln Lining
Our Range of Monolithics
AFRZEN offers a comprehensive range of monolithic refractories, including low cement, ultra-low cement, plastic, mortars, conventional and insulating castables, acidic ramming mass, and many more—catered to diverse industrial applications.
Our monolithics are highly regarded in the industry for their superior quality, outstanding performance, and value in use. They are versatile and can be applied through casting, gunning, ramming, pouring, plastering, pumping, and shotcreting.
Castables
Our castables are designed for:
- Strength
- Erosion resistance
- Abrasion
Insulating Materials
Our monolithic insulating products are available in low cement, medium cement, aluminium resistant, clay bonded, dry vibratory, phosphate boned, as well as special range for customer applications.
- Wide range of products and applications
- Optimum performance
- Excellent thermal shock resistance
- Resistance to mechanical impact and molten metals
- Incomparable strength
- Lightweight
- Effective insulator
Gunning Materials
We produce alumina and basic gunning materials suitable for various applications, and meeting requirements for easier installation and maintenance.
Ramming Materials
Our ramming masses are produced for easy installation.
- Good thermal shock resistance
- High slag resistance
- Metal corrosion resistance
Backfill Materials
Our backfill materials are designed to absorb thermal expansion and offer protection. They also make removal of the working linings very easy, and prevent reaction between the slag, working and safety lining.
Self-flow Castables
Our self-flow castables are regarded for their consistency in free-flowing and de-airing without external energy.
- Possibility of lining of complicated geometry
- Lesser/no vibration
- Low porosity
- Easy lining of surfaces with high anchor density
- Possibility of casting of lesser sizes
- Homogenous density of the lining